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BIANCO COMPACTOR FOR OPEN WIDTH KNITTED FABRICS
image1 The various processing stages of knitted fabric tend to cause distortion in the material. Thanks to the shrinkgae effect produced by the compacting process the fabric tends to resume its original dimensions, charecteristics and enhanced stability during wash cycles.

The Bianco Bi-Compact compactor with felt belt applies the universally known sanforising concept by exploiting the structural distortion of felt as it is drawn over a series of drive and idle rollers.

The compactor can be fitted with a a "chain rail unit" with a suitable steaming area to prepare the fabric by brinign it upto the desired width and enriching the fibres with moisture to enchance the shrinking effect.

The final purpose of this process is to provide the fabric with dimensional stability and take up any dimensional differences that may be present in a batch or individual piece.

Infeeder : on the input side, the conical field is equipped with edge detector which cotrol the transverse movement of the portion of chain in the conical field so as to obtain the correct positioning of the chain pins and the selvedge of the fabric. Steaming : Situated at the input side of the compecting system, it ensures strong and evenly distributed steaming of the fabric, it enhances the shrinkgae effect and give a better "hand". Selvedge Cutter : The "Chain rail unit" can be equipped with a selvedge coating system or a selvedge cutting unit.

Raising unit : If the material to be treated has not been processed in a stenter, the compector can be fed by means of a "chain rail unit". This unit consists of a portion of chain referred to as "conical field", which makes it possible to restore the fabric to its original dimeions, though a suitable overfeed and a portion of chain, referred to as "straight field" that stabilises this effect by providing the appropriate moisture content through the application of steam. On request, on this last portion of chain, there is a possibility of fitting a selvedge coating sytem, with relative trimming unit.

Cooling System : i order to stabilise the compactig effect, the fabric leaving the compactor felts has to be cooled. This is done by means of a conveyor fitted with a forced ventilation device, or, as an alternative, by means of a watercooled large diameter roller. Felt Belt : In the open width compacto, the fabric is spread over a thick felt belt, passes around a small-diamter roller and is held i place by means of a teflon shoe. The belt transfers the fabrics to a larger-diameter heated roller onto which the fabric is fed in the director, which is opposite to that of the preceding roller.

The feformation in the felt belt in the area between the two rollers brings about the desired effect of compacting of the fibres. This effect is fixed by the heat of the second roller. The processis repeated on the back of the fabric by passing through a second belt and roller set.

For further details contact :
Bianco
Tel : +39 017331411 1
E-mail : cmm-e@bianco-spa.com
url : www.bianco-spa.co
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